Case studies

How Elite Precast products perform on real projects — from civils to infrastructure.

Case studies

Orange marker buoys hand-painted with sea life designs on a bench

Sea Anchor Blocks supporting open-water swimming safety in Penzance

Elite Precast Concrete manufactured eight bespoke Sea Anchor Blocks to moor decorative buoys and create a safe, clearly marked 2km open-water swimming route in Penzance.

Temporary vertical concrete barriers lining a rural road with red pedestrian barriers

TVCBs protect a Grade II listed bridge during heritage repairs on the B4176

After a heavy goods vehicle collision damaged Broad Bridge, a Grade II listed sandstone structure on the B4176, Temporary Vertical Concrete Barriers provided traffic management and protection throughout the 14-week repair.

Curved cobblestone-finish Retainer-Rock walling being built with site workers behind

Retainer-Rock® helps support £10m upgrade at Dronfield Wastewater Treatment Works

Elite Precast's Retainer-Rock® walling system provided low-maintenance, attractive retaining walls on Yorkshire Water's £10m Dronfield Wastewater Treatment Works upgrade, commissioned on time in December 2024.

Two site silos standing on precast concrete foundation slabs behind orange hoarding

Elite Precast Concrete supports efficient build at Mytton Oak Manor

Shropshire Homes needed a robust, safe and reusable foundation for the mortar silos on its Mytton Oak Manor site in Shrewsbury. Elite Precast Concrete's Silo Foundation Base Slabs delivered an instant, portable platform that saved time and cost over traditional in-situ bases.

Concrete bollards set in rough grass at the edge of a golf course

Minion-Bollards Keeping the Greens Green at Penn Golf Club

Penn Golf Club in Wolverhampton suffered repeated unauthorised vehicle access damaging its course. Elite's freestanding Minion-Bollards® were installed in hours and have since stopped all incursions.

Interlocking block walls forming an indoor storage bay holding a sand stockpile

Legato® Interlocking Blocks Provide Concrete Results for IMERYS Furzebrook Facility

Elite Precast's Legato® interlocking blocks replaced failing steel columns and wooden sleeper walls at IMERYS' Furzebrook ball clay facility, delivering a stronger, safer and more efficient storage solution.

Steam train passing above a Legato interlocking block retaining wall

The Collaborative Restoration of Severn Valley Railway Using Legato® Interlocking Blocks

After a January 2025 landslip halted the Severn Valley Railway at Mor Brook bridge, Elite Precast supplied over 100 Legato® interlocking blocks for the core of a new embankment structure, enabling a rapid and sustainable restoration.

Legato interlocking block wall built against a meshed embankment with an excavator working

Legato® interlocking blocks — a key element in the construction of a fish and eel pass

Elite Precast supplied Legato® interlocking blocks to help build a fish and eel pass on the River Wharfe, forming a watertight dam that enabled safe, dry construction of a Larinier fish pass for Yorkshire Water.

Concrete pumping station structure and walling under construction beside a watercourse

Holderness Flood Alleviation Scheme

Elite Precast supplied Legato® interlocking concrete blocks for the £28 million Holderness Flood Alleviation Scheme, providing rapid, durable flood defence infrastructure for the Environment Agency.

Excavator with a block grab working inside a grey concrete block storage bay

Building a solid foundation with Legato® blocks

Jones Site Services & Installations used Elite Precast Legato® blocks to construct a strong, durable retaining bay wall for an Envirodome shelter, completing the project on time and on budget.

Fabric-covered storage shelters sited among silos and plant at a quarry

Innovative storage solutions boost efficiency at Tarmac's Tunstead Quarry

By combining Zappshelter's custom canopies with Elite Precast Concrete's Legato® blocks, Tarmac's Tunstead Quarry protected dry materials from harsh Peak District weather, boosting production capacity and environmental performance with two rapidly installed shelters.

Aerial view of an industrial estate with warehouses, yards and stacked materials

Elite Precast help AO create state-of-the-art recycling centre using Legato® interlocking blocks

Elite Precast supplied Legato® interlocking concrete blocks to build a ten-bay material storage structure at online retailer AO's state-of-the-art recycling centre in Telford.

Two site dumpers carrying TVCB barrier units along a flooded riverbank

TVCBs form a 600m flood barrier protecting South Hinksey, Oxfordshire

After 18 of the village's 80 houses flooded, 55 Temporary Vertical Concrete Barriers were ordered and installed within a day to create a 600m defensive wall at South Hinksey.

Excavator rebuilding a railway embankment with Legato blocks beside the track

Landslip failure near Lydney leads to emergency works

After a landslip displaced up to 1,500 tons of material onto a Gloucestershire passenger line, Griffiths used 35 Elite Precast Legato® blocks to build a protective toe wall during emergency remedial works for Network Rail.

Rows of solar ballast blocks laid out across a prepared field

Rapid delivery timeline highlights efficiency of South Littleton solar project

For SSE Renewables' South Littleton solar project in Evesham, Elite Precast supplied over 800 maintenance-free precast solar panel ballast beams within a tight 10-week deadline, helping deliver a farm designed to power around 10,000 homes a year.

Legato block wall forming a trackside barrier as a passenger train passes behind it

Putting Safety First on Major Rail Projects with ALO Working

On the £300m Cardiff Area Signalling Renewals project, an all-line possession wasn't possible. A 'real virtual wall' built from Elite Legato walling let work proceed safely and complete on programme.

TVCB barriers being craned into place along a wooded parkland road

Cannock Chase community art event

Elite Precast supplied TVCB concrete safety barriers to AA Installations to secure a 10 metre ramp for artist Keith Harrison's Cannock Chase installation, in which a clay Rover 75 was crashed into the barriers before 500 spectators.

Single Vee block in front of stacked Vee blocks in a yard

Local council chooses Vee™ interlocking blocks again for its recycling facility expansion

After a £1.6 million grant to expand its Materials Recycling Facility, Oadby and Wigston Council returned to Elite Precast Concrete for a second time — 170 Vee™ interlocking blocks formed two new segregation bays in four days.

Duo blocks forming plinths in a colourful quayside art installation

Duo™ Blocks Create an Art Installation on Newcastle Quay

Duo™ interlocking blocks were used to secure the polycarbonate panels of the Dichroic Maze art installation along Newcastle Quay, while doubling as seating for visitors.

Workers in hi-vis bedding a precast concrete flood protection wall beside a road

Interlocking Blocks Protect from Storms and Flooding in North Lincolnshire

Elite Precast supplied 500 high-strength Legato® blocks to the Environment Agency within days to form a temporary flood defence wall in North Lincolnshire, which proved successful when a storm hit days later.

Lorry delivering concrete blocks at a port at dusk with lit rigs beyond

Legato® Blocks Installed to Hold Decommissioned Oil Rigs for Demolishing

Elite Precast manufactured 1,300 Legato® concrete blocks installed at Kishorn Port's dry dock to hold decommissioned North Sea oil rigs for demolishing, recycling and disposal.

Legato block base walling retaining an excavated slope alongside a large industrial building

Legato® Blocks Create Maximum Space at Dunstable Distribution Centre

Elite Precast's Legato® interlocking blocks replaced the originally specified Gabion baskets to build a 220m by 5m retaining wall at a Prologis distribution centre in Dunstable, completed in a 10-day period.

Solar panel array mounted on precast concrete ballast blocks beside an industrial building

Elite Precast Concrete and EnergyMyWay in solar panel partnership at Oxford University

Elite Precast Concrete partnered with renewable energy specialists EnergyMyWay to supply sixty Kentledge blocks as counterweights for a ground-mounted solar PV array powering Oxford University's new book storage facility.

Interlocking blocks placed along a coastal sea wall beside iron railings

Legato blocks help to secure sea defence scheme and keep the RNLI safe

Elite Legato concrete blocks were used in the £4 million Largs sea wall to form a tide protection wall and to build a new RNLI slipway, providing the lifeboat with safe access to and from the water at low tide.

Rock-faced Vee-Rock walling units set in a low run along a bank

A secure and aesthetically pleasing, modular, retaining wall solution at Woodfield Oaks

A local contractor at Woodfield Oaks, near Ombersley in Worcestershire, needed a retaining wall for his own home that was both secure and in keeping with the surrounding architecture. Elite Precast Concrete's Vee-Rock™ modular walling system proved the perfect choice.

Excavator lowering a cobblestone-finish block onto a curved retaining wall under construction

New Retainer-Rock® walling system keeps residents and property safe and secure

Sandy Oaks, a residential park set in 35 acres of woodland near Sherwood Forest, needed a 2.5-metre retaining wall to protect homes and gardens from landslips. Elite Precast Concrete's Retainer-Rock® modular walling system delivered a strong, secure and aesthetically sympathetic solution.

Concrete block baffles forming a fish pass channel at a weir

Phase Two of the Holt Weir Fish Pass Completed Using Legato Blocks

Phase two of the 'Unlocking the Severn' fish pass project at Holt Weir was completed in March 2022. Over 900 Elite Legato interlocking blocks proved crucial on a remote, restricted-access site.

Interlocking block bay divisions beneath an open-fronted steel storage canopy

Elite Precast Concrete and RSG Structures Join Forces Again

An RSG Structures client needed a 6–7m high covered bunker on an existing slab with many different levels. Elite's high-strength Legato blocks on a varying-height plinth provided a versatile, reconfigurable solution.

Block material bays arranged outside a large fabric covered building

Legato Blocks Build a Perimeter Push Wall at an East London Metal Recycling Facility

RSG Structures Ltd was asked to build a 120m long, 3.2m high perimeter push wall at an east London metal recycling facility. Elite's Legato interlocking blocks let two men complete it in four days, ready for immediate use.

Covered block storage bay at a quarry with telehandler and scissor lift

Doocey Group use Legato blocks to build three new storage areas

Doocey Group used Elite's Legato interlocking blocks to build three new Zappshelter storage areas in three days, segregating recycled construction waste and supporting the roof systems.

Loading shovel working material heaps inside a Legato block storage bay

Cheshire Materials Recycling Facility - Legato blocks

Civil engineering firm DXI used Elite's Legato interlocking blocks with steel spill plates to quickly and cost-effectively replace damaged holding bay walls at an active Materials Recycling Facility in Ellesmere Port, Cheshire.

Lorry crane offloading Legato blocks on a road beside a new block wall

Flood defence wall in North Lincolnshire - Legato blocks

Elite supplied over 500 Legato blocks within days to the Environment Agency to build a temporary flood defence wall protecting North Lincolnshire properties ahead of late autumn storms.

Legato block bays holding bulk aggregate inside a storage building

West Midlands Legato Retaining Wall

A West Midlands client's derelict warehouse had high, bowing brickwork that had become dangerous. Elite Legato blocks formed an internal retaining wall so the building could be safely taken down.

Crane placing Legato blocks inside a salt barn while workers watch

Legato blocks create safe road-salt storage at Hilton Park Services

Elite's high-strength Legato interlocking blocks lined the walls of the salt barn at Hilton Park Services, creating additional safe storage for the road salt held for winter gritting.

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